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Referred to as Nickel Alloy 825, Incoloy® 825 is a nickel-iron-chromium alloy with small amounts of molybdenum, copper, and titanium. This combination gives Incoloy 825 enhanced corrosion resistance in the harshest environments. Like many of the alloys in the Incoloy family, Incoloy 825 offers users a number of benefits:
Excellent resistance to both reducing and oxidizing acids like sulfuric and phosphoric
Helps avoid stress-corrosion cracking
Stops localized attacks such as pitting and crevice corrosion
High level of resistance to variety of oxidizing substances such as nitric acid, nitrates, and oxidizing salt
Because of its superior corrosion resistance characteristics, Incoloy 825 is in use in a number of industries and applications including:
Like most of the Incoloy family of alloys, Incoloy 825 has a unique chemical composition which includes:
Fabrication
Incoloy 825 can be readily hot or cold worked. Hot working should be in the range 870 – 1180°C, finishing at 870 – 980°C. For maximum corrosion resistance hot worked parts should be stabilize annealed before use. The alloy is easier to cold form than stainless steels.
Machinability
Incoloy 825 is classed as a ‘C’ alloy, and is reasonably easy to machine.
Welding
The alloy is readily weldable by the normal processes (GMAW (MIG), GTAW (TIG), SMAW (manual), SAW). The joint must be clean to avoid contamination of the weld pool.
Heat Treatment
Incoloy 825 is stabilize annealed at 940°C. The softest structure is obtained at 980°C. Sections heavier than sheet, strip and wire should be quenched to avoid sensitization
Incoloy 825 is available via Kanakratna Steelage in wide variety of shapes and forms including, pipe, tube, sheet, strip, plate, round bar, flat bar, forging stock, hexagon, and wire.
Minimum Order Quantity: 100 Kg
Product Brochure
| Size (Diameter) | 50 mm |
| Single Piece Length | 3 meter, 6 meter |
| Size/Diameter | 1 inch, 1/2 inch, 4 inch |
Inconel pipes are high-performance nickel-based alloy piping solutions designed for extreme corrosion resistance, high temperature stability, and mechanical strength. These pipes are widely used in chemical processing, oil & gas, power generation, marine, aerospace, and pollution-control industries.
Inconel alloys, such as N06600, N06625, and N08800, contain nickel, chromium, and iron, with additions of molybdenum, cobalt, and copper in some grades. This combination provides resistance to oxidizing and reducing agents, chloride-induced corrosion, pitting, crevice corrosion, and stress-corrosion cracking.
Inconel pipes are available in seamless and welded forms, catering to high-pressure, high-temperature, and chemically aggressive applications. They are suitable for transporting acids, alkalis, hydrocarbons, and seawater, where conventional stainless steel or carbon steel piping would fail.
Chemical Composition
| Element | N06600 (%) | N06625 (%) | N08800 (%) |
|---|---|---|---|
| Nickel (Ni) | 72 min | 58 min | 44 min |
| Chromium (Cr) | 14 – 17 | 20 – 23 | 19 – 23 |
| Iron (Fe) | 6 – 10 | Balance | Balance |
| Molybdenum (Mo) | 0 – 0.5 | 8 – 10 | 3 – 3.5 |
| Copper (Cu) | 0 – 0.5 | 0 – 0.5 | 1.5 – 3.0 |
| Cobalt (Co) | 1 – 2 | 0 – 2 | – |
| Titanium (Ti) | – | – | 0.6 – 1.2 |
| Carbon (C) | 0.1 max | 0.1 max | 0.05 max |
| Manganese (Mn) | 1 max | 1 max | 1 max |
| Silicon (Si) | 0.5 max | 0.5 max | 0.5 max |
| Sulfur (S) | 0.03 max | 0.03 max | 0.03 max |
| Property | Value |
|---|---|
| Tensile Strength | 550 – 950 MPa |
| Yield Strength (0.2% offset) | 240 – 450 MPa |
| Elongation | 25 – 40% |
| Hardness | 80 – 200 HRB |
| Modulus of Elasticity | 200 GPa |
| Impact Toughness | High, even at cryogenic temperatures |
Density: 8.4 – 8.9 g/cm³
Melting Point: 1350 – 1400 °C
Thermal Conductivity: 11 – 21 W/m·K
Electrical Resistivity: 1.1 – 1.2 μΩ·m
Coefficient of Thermal Expansion: 13.1 – 14.2 μm/m·°C
Magnetic Properties: Essentially non-magnetic
Annealing: 870–980°C followed by water quenching to restore ductility.
Stress Relief: Optional for welded or heavily machined pipes.
Chemical Analysis: Spectroscopy ensures compliance with UNS composition.
Mechanical Testing: Tensile, hardness, elongation, and impact tests.
Non-Destructive Testing (NDT): Ultrasonic, radiography, and dye penetrant inspections.
Corrosion Testing: ASTM G48, ferric chloride, and pitting resistance tests.
Dimensional Inspection: Wall thickness, OD, ID, roundness, straightness.
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Minimum Order Quantity: 100 Kilogram
Product Brochure
| Single Piece Length | 6 meter, 18 meter |
| Usage | Manufacturing, Construction |
| Size/Diameter | 6mm |
| Color | Silver |
| Material | Steel |
Inconel 825 round bars are premium nickel-iron-chromium alloy products with additions of molybdenum, copper, and titanium, designed for high-strength and corrosion-resistant applications. These bars are widely used in chemical processing, oil & gas, marine, nuclear, and pollution-control industries, where extreme conditions such as high temperature, acidic or alkaline environments, and chloride exposure are common.
Inconel 825 belongs to the Incoloy family, distinguished by its broad-spectrum corrosion resistance. Its composition allows it to perform well in both oxidizing and reducing environments, unlike stainless steels that typically excel in only one type of environment.
Round bars of Inconel 825 are commonly used to manufacture flanges, fasteners, shafts, reactor components, and critical structural elements, where reliability, toughness, and corrosion resistance are paramount.
Chemical CompositionThe chemical composition of Inconel 825 round bars is carefully controlled to ensure optimal corrosion resistance and mechanical properties:
| Element | Content (%) |
|---|---|
| Nickel (Ni) | 38.0 – 46.0 |
| Iron (Fe) | Balance |
| Chromium (Cr) | 19.5 – 23.5 |
| Molybdenum (Mo) | 2.5 – 3.5 |
| Copper (Cu) | 1.5 – 3.0 |
| Titanium (Ti) | 0.6 – 1.2 |
| Manganese (Mn) | 1.0 max |
| Silicon (Si) | 0.5 max |
| Carbon (C) | 0.05 max |
| Sulfur (S) | 0.03 max |
| Property | Value |
|---|---|
| Tensile Strength | 550 MPa (min) |
| Yield Strength (0.2% offset) | 220 MPa (min) |
| Elongation | 30% (min) |
| Hardness | 80 HRB (max) |
| Impact Toughness | High, even at cryogenic temperatures |
Density: 8.14 g/cm³
Melting Point: 1370 – 1400 °C
Thermal Conductivity: 11.2 W/m·K
Electrical Resistivity: 1.12 μΩ·m
Modulus of Elasticity: 196 GPa
Coefficient of Thermal Expansion: 13.1 μm/m·°C (20–100°C)
Annealing: 920–980°C followed by water quenching to restore ductility.
Stress Relief: Optional after heavy machining or welding.
Chemical Analysis: Spectrometry to ensure composition meets UNS N08825.
Mechanical Testing: Tensile, hardness, and impact tests.
Non-Destructive Testing (NDT): Ultrasonic, dye penetrant, and radiography.
Corrosion Testing: ASTM G48, ferric chloride, and pitting resistance tests.
Dimensional Inspection: Ensures diameter tolerances and straightness.
Standard Packaging: Wooden crates, steel-strapped bundles, pallets.
Surface Protection: Anti-rust oil, polyethylene wrap, or VCI paper.
Marking: Heat number, alloy grade, dimensions, manufacturer name.
Delivery Condition: Solution annealed, polished, or cold drawn as required.
Additional Information:
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Minimum Order Quantity: 10 Kilogram
Product Brochure
| Thickness | 0.5 mm |
| Grade | 825 |
| Material Grade | INCONEL 600 |
| Shape | Rectangle |
| Color | Silver |
| Usage/Application | Industry |
| Application | Industrial |
Inconel 825 (UNS N08825, W.Nr. 2.4858) is a nickel-iron-chromium alloy with significant additions of molybdenum, copper, and titanium. This alloy is part of the Incoloy/Inconel family and is specifically engineered to resist corrosion in both oxidizing and reducing environments.
Inconel 825 Sheets are flat-rolled products manufactured in thicknesses ranging from thin foils to thick plates. They are widely used across chemical processing, marine, oil & gas, power generation, pollution control, and nuclear fuel reprocessing industries.
What sets Inconel 825 apart is its exceptional resistance to sulfuric and phosphoric acids, seawater, and chloride-induced stress corrosion cracking (SCC). The titanium stabilization ensures resistance to intergranular corrosion after welding.
Chemical Composition of Inconel 825 (UNS N08825)
| Element | Content (%) |
|---|---|
| Nickel (Ni) | 38.0 – 46.0 |
| Chromium (Cr) | 19.5 – 23.5 |
| Iron (Fe) | Balance |
| Molybdenum (Mo) | 2.5 – 3.5 |
| Copper (Cu) | 1.5 – 3.0 |
| Titanium (Ti) | 0.6 – 1.2 |
| Carbon (C) | ≤ 0.05 |
| Manganese (Mn) | ≤ 1.0 |
| Silicon (Si) | ≤ 0.5 |
| Sulfur (S) | ≤ 0.03 |
| Aluminum (Al) | ≤ 0.2 |
| Property | Value |
|---|---|
| Tensile Strength | 550 MPa min |
| Yield Strength (0.2% offset) | 220 MPa min |
| Elongation | 30–45% |
| Hardness | ≤ 200 HB |
| Density | 8.14 g/cm³ |
| Modulus of Elasticity | 196 GPa |
Density: 8.14 g/cm³
Melting Range: 1370–1400 °C
Thermal Conductivity: 11.2 W/m·K
Electrical Resistivity: 1.0 µΩ·m
Magnetic Behavior: Non-magnetic in annealed condition
Coefficient of Expansion (20–100 °C): 15 µm/m·°C
Solution Annealing: 920–940 °C followed by rapid cooling.
Restores corrosion resistance and relieves stresses after cold work.
Mechanical Testing: Tensile, yield, elongation, hardness.
Corrosion Testing: ASTM G28 (sulfuric acid), ASTM G48 (pitting).
Nondestructive Testing: Ultrasonic, eddy current, radiography.
Dimensional Accuracy: Thickness, width, flatness.
Chemical Composition Analysis: Spectrometry and wet analysis.
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Minimum Order Quantity: 10 Kilogram
Product Brochure
| Grade | 825 |
| Material | Stainless Steel |
| Usage/Application | Industrial |
| Plate Type | Inconel Plate |
| Color | Silver |
Introduction
Incoloy 825 Plates (UNS N08825, W.Nr. 2.4858) are nickel–iron–chromium-based corrosion-resistant alloys with significant additions of molybdenum, copper, and titanium. They are engineered to offer excellent resistance to both oxidizing and reducing environments, making them widely used in chemical processing, pollution control, oil & gas, nuclear fuel reprocessing, and marine industries.
The plate form of Incoloy 825 is extensively used for fabricating tanks, pressure vessels, reactors, heat exchangers, piping systems, marine equipment, and structural components where corrosion resistance and mechanical strength are critical.
This alloy is part of the Incoloy family developed by Special Metals Corporation (SMC) and is regarded as one of the most versatile corrosion-resistant alloys, bridging the performance gap between stainless steels and higher-end nickel-based alloys like Hastelloy and Inconel.
Chemical Composition of Incoloy 825The alloy derives its performance from a balanced mixture of nickel, iron, and chromium, with key strengthening elements:
| Element | Composition (%) | Function |
|---|---|---|
| Nickel (Ni) | 38.0 – 46.0 | Base metal, resistance to chloride stress corrosion cracking |
| Iron (Fe) | Balance (~22–25) | Provides strength, cost balance |
| Chromium (Cr) | 19.5 – 23.5 | Resistance to oxidizing environments |
| Molybdenum (Mo) | 2.5 – 3.5 | Enhances resistance to reducing agents & pitting |
| Copper (Cu) | 1.5 – 3.0 | Resistance to sulfuric and phosphoric acids |
| Titanium (Ti) | 0.6 – 1.2 | Stabilizes against intergranular corrosion |
| Manganese (Mn) | ≤ 1.0 | Improves workability |
| Silicon (Si) | ≤ 0.5 | Improves oxidation resistance |
| Carbon (C) | ≤ 0.05 | Prevents carbide precipitation |
| Sulfur (S) | ≤ 0.03 | Controlled for improved weldability |
| Property | Value (Annealed Condition) |
|---|---|
| Tensile Strength | 550 – 690 MPa |
| Yield Strength (0.2% offset) | ≥ 220 MPa |
| Elongation | ≥ 30% |
| Hardness | ~ 80–95 HRB |
| Impact Toughness | Excellent at room and sub-zero temperatures |
| Creep Strength | Moderate up to 540 °C (1000 °F) |
Density: 8.14 g/cm³
Melting Range: 1370 – 1400 °C
Thermal Conductivity: 11.0 W/m·K at 20 °C
Electrical Resistivity: 1.29 µΩ·m
Modulus of Elasticity: 205 GPa
Thermal Expansion (20–1000 °C): 14.8 µm/m·K
Mechanical Testing – Tensile, hardness, impact.
Chemical Analysis – Spectrometry.
Non-Destructive Testing – Ultrasonic, Eddy current.
Corrosion Testing – ASTM G28, ASTM A262.
Dimensional Inspection – Tolerance checks.
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Minimum Order Quantity: 20 Piece
Product Brochure
| Size/Diameter | 0.5 inch |
| Material | Inconel |
| Usage/Application | Structure Pipe |
| Application | Structure Pipe, Gas Pipe, Chemical Fertilizer Pipe |
Inconel 825 Fittings, manufactured from nickel-iron-chromium alloy with additions of molybdenum, copper, and titanium, are premium-grade piping components designed for superior corrosion resistance and mechanical strength. These fittings are widely used in industries where extreme chemical environments, high pressure, and temperature fluctuations occur.
They are part of the Incoloy alloy family and conform to UNS N08825. With excellent resistance to oxidizing and reducing acids, stress-corrosion cracking, and pitting, Inconel 825 Fittings are essential in oil refineries, chemical plants, desalination units, and nuclear facilities.
Chemical Composition of Inconel 825
| Element | Content (%) |
|---|---|
| Nickel (Ni) | 38.0 – 46.0 |
| Iron (Fe) | Balance |
| Chromium (Cr) | 19.5 – 23.5 |
| Molybdenum (Mo) | 2.5 – 3.5 |
| Copper (Cu) | 1.5 – 3.0 |
| Titanium (Ti) | 0.6 – 1.2 |
| Manganese (Mn) | 1.0 max |
| Silicon (Si) | 0.5 max |
| Carbon (C) | 0.05 max |
| Sulfur (S) | 0.03 max |
| Property | Value |
|---|---|
| Tensile Strength | 550 MPa (min) |
| Yield Strength (0.2% offset) | 220 MPa (min) |
| Elongation | 30% (min) |
| Hardness | 80 HRB (max) |
| Impact Strength | High even at cryogenic temps |
Density: 8.14 g/cm³
Melting Point: 1370 – 1400 °C
Thermal Conductivity: 11.2 W/m·K
Electrical Resistivity: 1.12 µΩ·m
Modulus of Elasticity: 196 GPa
Annealing: 920 – 980 °C followed by water quenching.
Purpose: Stress relief, improved ductility, corrosion resistance.
Mechanical Testing: Tensile, hardness, impact.
Chemical Analysis: Spectrometry.
Non-Destructive Testing: UT, radiography, dye penetrant.
Corrosion Tests: ASTM G48, ferric chloride, salt spray.
Dimensional Inspection: Tolerances per ASME/ASTM.
Packaging: Wooden crates, pallets, steel strapped bundles.
Surface Protection: VCI paper, polyethylene wraps.
Marking: Grade, size, heat no., standard, supplier.
Supply Condition: Solution annealed, pickled, polished.
Additional Information:
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