Kanakratna Steelage Private Limited
KHETWADI, Mumbai, Maharashtra
GST No. 27AAECK9442R1ZP
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- Monel 400 UNS No 4400
Monel 400 is a nickel-copper alloy (about 67% Ni – 23% Cu) that is resistant to sea water and steam at high temperatures as well as to salt and caustic solutions. Alloy 400 is a solid solution alloy that can only be hardened by cold working. This nickel alloy exhibits characteristics like good corrosion resistance, good weldability and high strength. A low corrosion rate in rapidly flowing brackish or seawater combined with excellent resistance to stress-corrosion cracking in most freshwaters, and its resistance to a variety of corrosive conditions led to its wide use in marine applications and other non-oxidizing chloride solutions. This nickel alloy is particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated. As would be expected from its high copper content, alloy 400 is rapidly attacked by nitric acid and ammonia systems.
Monel 400 has great mechanical properties at subzero temperatures, can be used in temperatures up to 1000° F, and its melting point is 2370-2460° F. However, alloy 400 is low in strength in the annealed condition so, a variety of tempers may be used to increase the strength.
Characteristics of Monel 400
Corrosion Resistant Monel 400
· Alloy 400 is virtually immune to chloride ion stress corrosion cracking in typical environments. Generally, its corrosion resistance is very good in reducing environments, but poor in oxidizing conditions. It is not useful in oxidizing acids, such as nitric acid and nitrous. Nevertheless, it is resistant to most alkalis, salts, waters, food products, organic substances and atmospheric conditions at normal and elevated temperatures.
Applications of Monel 400
| Minimum Order Quantity | 1 Kg |
| Grade | Monel 400 |
| Material | Monel 400 ,UNS N04400 ,DIN 2.4360 |
| Material Grade | Monel 400 round bar |
| Usage | Manufacturing |
| Brand | Imported |
| Shape | Round, Square, Hex (A/F), Rectangle, Billet, Ingot, Forging etc. |
| Usage/Application | Manufacturing |
| Size | 0.5mm to 400mm |
| I Deal In | New Only |
| Product Type | round bar |
| Finishing | BRIGHT ,PEELED,ANNEALED |
| Size/Diameter | >4 inch, 1/2 inch, 3 inch, 8 inch, 1 inch, 2 inch, 4 inch |
| Single Piece Length | 6 meter, 3 meter |
| Condition | Cold Drawn & Polished Cold Drawn, Centreless Ground & Polished |
Monel® Alloy 400
UNS N04400
Common Trade Names: Monel 400, Alloy 400; Nickel 400; Nickelvac 400; Nicorros 400.
Monel® Alloy nickel-copper alloy 400 (UNS N04400; W.Nr. 2.4360 and 2.4361) is a solid-solution alloy that can be hardened only by cold working. It has high strength and toughness over a wide temperature range and excellent resistance to many corrosive environments.
Alloy 400 is widely used in many fields, especially marine and chemical processing. Typical applications are valves and pumps; pump and propeller shafts; marine fixtures and fasteners; electrical and electronic components; springs; chemical processing equipment; gasoline and fresh water tanks; crude petroleum stills, process vessels and piping; boiler feed water heaters and other heat exchangers; and deaerating heaters.
Nickel Alloy 400 and Monel® 400, also known as UNS N04400, is a ductile, nickel-copper based alloy comprised essentially of two-thirds nickel and one third copper. Nickel Alloy 400 is known for resistance to a variety of corrosive conditions, including alkalies (or acid like substances), saltwater, hydrofluoric acid and sulfuric acid. Other advantages of using this alloy are its toughness and high strength over a broad temperature range; it can also be manipulated to become magnetic if desired. Fortunately, if Nickel Alloy 400 doesn’t meet your specific needs, NSA stocks other nickel-copper based alloys to choose from.
Industries that use 400 include:
Chemical, Marine, Electronic and electrical components.Fresh water and gasoline tanks, Heat exchangers,Marine hardware and fixtures, Process piping and vessels,Propeller shafts,Pumps,Pump shafts,Springs,Valves.
|
CHEMISTRY ANALYSIS |
||||||||||
|
C |
MN |
P |
S |
SI |
CR |
NI |
MO |
CU |
OTHER |
M/NM |
|
.3 |
2. |
|
.024 |
.5 |
|
Ni + Co = 63. – 70. |
|
Balance |
Fe 2.5 |
INQUIRE |
We produce Monel 400 bars as per the standards
As per heat treatment of Monel 400 bars, we could do annealed treatment,or solution treatment,ageing treatment as per the requirement of the clients
Our Monel 400 bars are 100% ultrasonic tests.
We could supply Monel 400 round bars certificate as per the standards
In order to control the quality of Monel 400 bars, we have following inspection equipment in our workshop:Metallurgical analysis, Tensile strength tester, Hardness tester, pressure tester, etc.
As per surface finish of Monel 400 bars, we could supply them in the form of black surface, rough machined to bright surface or polish into bright surface,or peeled into bright surface
Please tell us the size and quantity of Monel 400 bars Monel 400 round bars, Monel 400 rods,that you need, we are glad to quote the best price for you
Except Monel 400 bars,we also could produce Monel 400 flanges,Monel 400 plates,Monel 400 fastener,Monel 400 bolts,Monel 400 pipe fittings,Monel 400 pipes,Monel 400 tubes,Springs.
| Minimum Order Quantity | 10 Kgs |
| Grade | MONEL 400 |
| Material | HEX BAR |
| Brand | Imported |
KANAKRATNA STEELAGE is the leading Manufacturer and Exporter of a high quality range of Monel 400 Hex Bars.Fabricated at our vendors' end, these offered bars stand tall on the parameters of the industry. Below cited are attributes owing to these bars are suitable for machining & forging applications.
Monel 400 is a nickel-copper alloy (about 67% Ni – 23% Cu) that is resistant to sea water and steam at high temperatures as well as to salt and caustic solutions. Alloy 400 is a solid solution alloy that can only be hardened by cold working. This nickel alloy exhibits characteristics like good corrosion resistance, good weldability and high strength. A low corrosion rate in rapidly flowing brackish or seawater combined with excellent resistance to stress-corrosion cracking in most freshwaters, and its resistance to a variety of corrosive conditions led to its wide use in marine applications and other non-oxidizing chloride solutions. This nickel alloy is particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated. As would be expected from its high copper content, alloy 400 is rapidly attacked by nitric acid and ammonia systems.
Monel 400 has great mechanical properties at subzero temperatures, can be used in temperatures up to 1000° F, and its melting point is 2370-2460° F. However, alloy 400 is low in strength in the annealed condition so, a variety of tempers may be used to increase the strength.
The characteristics of Monel 400
Chemical Composition, %
| C | Mn | S | Si | Ni | Cu | Fe |
|---|---|---|---|---|---|---|
| .30 max | 2.00 max | .024 max | .50 max | 63.0 min | 28.0-34.0 | 2.50 max |
Applications of Monel 400
Fabrication with Monel 400
Alloy 400 can easily be welded by gas-tungsten arc, gas metal arc or shielded metal arc processes using appropriate filler metals. There is no need for post weld heat treatment, however, thorough cleaning after welding is critical for optimum corrosion resistance, otherwise there is the risk of contamination and embrittlement.
Finished fabrications can be produced to a wide range of mechanical properties when proper control of the amount of hot or cold working and the selection of appropriate thermal treatments is done.
Like most other nickel alloys, Monel 400 is typically tough to machine and will work harden. However, excellent results can be obtained if you make the correct choices for tooling and machining.
| Brand | Imported |
Kanak Ratna Steelage is the leading manufacturer and exporter of a high quality range of Monel 400 Fittings which we offer are made up of supreme quality basic material in complete adherence with the defined parameters of the industry. These products are available in form of pipes, tubes, fittings, flanges, sheet, plates, coils, rod and fasteners, in precut and custom forged suited to the divergent demands of the clients.
Owing to below cited attributes these products are widely appreciated:
*Your information is safe with us.
| Application | Chemical Handling |
| Single Piece Length | 18 meter, 3 meter, 36 meter, >36 meter, 6 meter |
| Size/Diameter | 1 inch, 2 inch, 1/2 inch, 3 inch, 4 inch |
| Grade | Nickel-copper alloy UNS NO04400 |
| Type | Nickel Pipe |
| Minimum Order Quantity | 10 Kg |
| Grade | 400 |
| Material | MONEL 400 |
| Usage/Application | Chemical Handling |
| Single Piece Length | 6 meter, 3 meter |
| Size/Diameter | >4 inch, 1/2 inch, 1 inch, 3 inch, 4 inch, 2 inch |
| Brand | IMPORTED |
| Grade | C | Mn | Si | S | Cu | Fe | Ni | Cr |
|---|---|---|---|---|---|---|---|---|
| Monel 400 | 0.30 max | 2.00 max | 0.50 max | 0.24max | 28.0-34.0 | 2.50 max | 63.00 min | – |
| Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
|---|---|---|---|---|---|
| Monel 400 | 8.8 g/cm3 | 1350 °C (2460 °F) | Psi – 80,000 , MPa – 550 | Psi – 35,000 , MPa – 240 | 40 % |
| Properties | Metric | Imperial |
|---|---|---|
| Density | 8.8 gm/cm3 | 0.318 lb/in3 |
| Specifications | ASTM B 165 ASME SB 165 / ASTM B 725 ASME SB 725 |
|---|---|
| Dimensions | ASTM, ASME and API |
| Size | 15″NB TO 150″NB IN |
| Specialized in | Large Diameter Size |
| Range | 6.35 mm OD upto 254 mm OD in 0.6 TO 20 mm thickness. |
| Type | Seamless / ERW / Welded / Fabricated |
| Form | Round, Hydraulic Etc |
| Length | Single Random, Double Random & Cut Length. |
| End | Plain End, Beveled End, Treaded |
| Minimum Order Quantity | 10 Kilogram |
| Material Grade | MONEL 400 |
| Form | Coils, Foils, Rolls, Plain Sheet, Shim Sheet, Strip, Flats, Blank (Circle), Ring (Flange) |
| Grade | MONEL 400 |
| Thickness | 0.1mm to 100 mm Thick |
| Finishing | Hot rolled plate (HR), Cold rolled sheet (CR), 2B, 2D, BA NO(8), SATIN (Met with Plastic Coated) |
| Shape | Rectangular, Square, Round |
| Size | 1000 mm x 2000 mm, 1220 mm x 2440 mm, 1500 mm x 3000 mm, 2000 mm x 2000 mm, 2000 mm x 4000/6000 mm |
| Elongation | 40 % |
| Density | g/cm3 :8.80 |
| Melting Point | DegreeC : 1300-1350 |
| Tensile Strength | Psi - 80,000 , MPa - 550 |
MONEL® ALLOY 400
UNS N04400
Other common names: Alloy 400
Monel 400 is a nickel-copper alloy (about 67% Ni – 23% Cu) that is resistant to sea water and steam at high temperatures as well as to salt and caustic solutions. Alloy 400 is a solid solution alloy that can only be hardened by cold working. This nickel alloy exhibits characteristics like good corrosion resistance, good weldability and high strength. A low corrosion rate in rapidly flowing brackish or seawater combined with excellent resistance to stress-corrosion cracking in most freshwaters, and its resistance to a variety of corrosive conditions led to its wide use in marine applications and other non-oxidizing chloride solutions. This nickel alloy is particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated. As would be expected from its high copper content, alloy 400 is rapidly attacked by nitric acid and ammonia systems.
Characteristics
Chemical Composition, %
C | Mn | S | Si | Ni | Cu | Fe |
.30 max | 2.00 max | .024 max | .50 max | 63.0 min | 28.0-34.0 | 2.50 max |
Corrosion Resistant
Alloy 400 is virtually immune to chloride ion stress corrosion cracking in typical environments. Generally, its corrosion resistance is very good in reducing environments, but poor in oxidizing conditions. It is not useful in oxidizing acids, such as nitric acid and nitrous. Nevertheless, it is resistant to most alkalis, salts, waters, food products, organic substances and atmospheric conditions at normal and elevated temperatures.
Monel 400 offers about the same corrosion resistance as nickel but with higher maximum working pressures and temperatures and at a lower cost due to its superior ability to be machined.
Fabrication with Monel 400
Alloy 400 can easily be welded by gas-tungsten arc, gas metal arc or shielded metal arc processes using appropriate filler metals. There is no need for post weld heat treatment, however, thorough cleaning after welding is critical for optimum corrosion resistance, otherwise there is the risk of contamination and embrittlement.
Finished fabrications can be produced to a wide range of mechanical properties when proper control of the amount of hot or cold working and the selection of appropriate thermal treatments is done.
Like most other nickel alloys, Monel 400 is typically tough to machine and will work harden. However, excellent results can e obtained if you make the correct choices for tooling and machining.
*Your information is safe with us.
| Material | Steel |
| Size/Diameter | Standard |
We are a leading name engaged in offering our clients with Monel 400 Pipes. Vendors from whom we procure these products, use high-grade basic material for manufacturing process. Furthermore, keeping in mind divergent demands of the clients, we have made the offered products in two different grades; Monel 400 (UNS No. N04400) and Monel 500 (UNS No. N05500). Along with this, our valued clients can avail these products in forms of pipes, tubes, fittings, flanges, sheet, plates, coils, rod and fasteners, both in precut and in custom forged.
Features:
| Size | >30 inch, 0-1 inch, 1-5 inch, 5-10 inch, 10-20 inch, 20-30 inch |
| Material Standard | E B16.5, B16.47. API, DIN, JIS, BS |
| Grades | Monel 400 (UNS No. 04400) |
| Brand | Imported |
Monel is a group of nickel-based alloys that are known for their excellent resistance to corrosion, high strength, and excellent durability. Monel alloys are commonly used in various industrial applications, including marine engineering, chemical processing, and aerospace.
In this article, we will be discussing Monel round bar, including its properties, applications, manufacturing process, and other relevant information.
Properties of Monel Round Bar
Monel round bars are made from different grades of Monel alloys, each with unique properties that make them suitable for different applications. Some of the common Monel grades used to manufacture round bars include Monel 400, Monel K500, Monel R405, and Monel 404.
Monel 400 is the most widely used Monel grade and is known for its excellent corrosion resistance, high strength, and good weldability. Monel K500, on the other hand, is a precipitation-hardenable Monel alloy that exhibits high strength, good toughness, and excellent resistance to corrosion and erosion. Monel R405 is a free-machining grade of Monel that is known for its excellent corrosion resistance and good machinability. Monel 404 is a low-carbon Monel alloy that is used in various applications requiring high strength and resistance to corrosion.
Applications of Monel Round Bar
Monel round bars are used in various industrial applications, including:
Marine engineering: Monel round bars are used in the construction of marine components such as propeller shafts, fasteners, and valves, owing to their excellent resistance to corrosion in seawater.
Chemical processing: Monel round bars are used in chemical processing plants to manufacture equipment such as heat exchangers, pumps, and valves, owing to their excellent resistance to corrosion by acids, alkalis, and other chemicals.
Aerospace: Monel round bars are used in aerospace applications to manufacture components such as engine parts, landing gear, and structural components, owing to their high strength, good toughness, and excellent resistance to corrosion and erosion.
Oil and gas: Monel round bars are used in oil and gas production and exploration applications to manufacture equipment such as downhole tools, drilling equipment, and valves, owing to their excellent resistance to corrosion in high-temperature and high-pressure environments.
Automotive: Monel round bars are used in the automotive industry to manufacture components such as exhaust systems, engine parts, and fasteners, owing to their high strength, good toughness, and excellent resistance to corrosion.
Manufacturing Process of Monel Round Bar
Monel round bars are manufactured using different processes, including hot forging, cold forging, and hot rolling. The manufacturing process used depends on the desired size and properties of the round bar.
Hot forging is a process in which the Monel alloy is heated to a high temperature and then shaped into a round bar using a forging press or hammer. Cold forging, on the other hand, involves shaping the Monel alloy at room temperature using a hydraulic press or hammer. Hot rolling is a process in which the Monel alloy is heated and then passed through a series of rollers to produce a round bar with the desired size and properties.
After the round bar is manufactured, it is subjected to various finishing processes, including polishing, grinding, and heat treatment, to improve its surface finish and mechanical properties.
Advantages of Monel Round Bar
Monel round bars offer several advantages over other materials, including:
Excellent corrosion resistance:
High strength:
Good toughness: